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Re: Rivet question for Dan/Paul

Posted: Mon Jan 05, 2015 11:14 am
by Sacpilot
Makes total sense! Thanks Dan. Yeah, I figured if I did use Q, I would use them sparingly now that I see cost. If shear matches stainless, I might use Q to avoid dissimilar metals on head. Saw the builders manuals and plans for first time last night. Top notch.

P.S. Every time I see pt- or vt- etc I think of the southeast Asian tail numbers for aircraft from pictures on airliners.net...it's uncanny....and its everytime I come across em...I need to retrain my brain with some word game or sudoku or something.

Re: Rivet question for Dan/Paul

Posted: Mon Jan 05, 2015 10:59 am
by danweseman
We have never used the "Q" rivets due to cost. They Should work fine.In bulk the "Q" rivets are 3 times as expensive Typically when we want a more vibration resistant rivet we choose a stainless "N" rivet. In our test the skin has always failed before the rivet , both from a failure and a "loosening" stand point. All aluminum riveted aircraft structures over time will have a area or two that the rivets "work" and a few will need to be replaced. If sealing the rivet is the goal , it really doesn't take much time to put a tiny dab of proseal in each rivet before painting. And its probably the one area in your project you can get some less skilled labor to help with (..... I hesitate to call it dumb work...)
Good questions !

Re: Rivet question for Dan/Paul

Posted: Sun Jan 04, 2015 1:14 pm
by Sacpilot
As the name of the game is flexibility with the Panther, and with plenty of engineering, the N is clearly sufficient bc that is what the structure was designed for. But, because you can use pulled or solid, I might use Q's around the spar and other structural items where solids aren't mandated, like wing spars, and use the N on skins. Although Q's seal better, so maybe they would be good on skin too. Not sure. Definately more expensive.

Vans builders seem to think about 10-14000 Rivets for their airframes. Assuming 10000 for panther, at 10 cents a piece differnce, that is another $1000 for build. A little pricey.

Btw, for those that have wondered what the difference in weight over airframe for pulled vs solid rivets, I did a very rudimentary comparison based on data from a couple of sites.

.36 lbs is weight of solidbutton-protruding head aluminum rivets per 1000
.2 lbs is weight of solid countersunk aluminum rivets per 1000
1.2 lbs is the weight of 1000 cherry N without being installed and without mandrel being cut off.

Assume 10000 rivets, and assume cutting mandrel off N loses 50 percent of its weight at least.

I would say you gain 5-7 lbs max at 10000 rivets. Is 5 lb savings worth bucking all of those if you can countersink a pulled rivet for looks and drag????

Not for me.

Again, if someone more experienced sees a flaw in that, let me know.

Re: Rivet question for Dan/Paul

Posted: Sun Jan 04, 2015 2:21 am
by Sacpilot
Is the Q "less tolerant" to surface grip thickness variations than N? That could explain it if so.

Rivet question for Dan/Paul

Posted: Sun Jan 04, 2015 1:52 am
by Sacpilot
Was looking through Textron/Avdel catalog and the Q pulled rivets seem to be structural pull, vs N non structural. The main difference being slightly different finish which makes it more resistant to vibration. Aside from .12-15 cents a rivet for Q, vs .05 for N, any reason the Q wouldn't be the preferred pulled rivet for Panther given the structural rivet designation in a still simple pulled rivet? Spruce sells them side by side on the same page. Textron catalog listed examples of use, and the strengths are:

1/8 BS rivets on both

Q 350 shear 325 tensile
N 200 shear 325 tensile

Seemingly same weight but mandrel is secured and seals the hole with a head that curls over.

Q-Self-plugging rivets

HIGH SHEAR STRENGTH
Cherry Q Rivet mandrel plugs the entire length of the rivet sleeve, providing full shear strength values for structural or load-bearing applications.
SEALING CAPABILITY
Specially designed mandrel of the Q Rivet is engineered to effect a seal, upon installation which offers resistance to leakage
VIBRATION RESISTANT
Rivet sleeve curls over end of mandrel to insure its positive retention.

Just curious if engineering design deemed the Q unnecessary overkill for some specific reason. Seems like
Vibration of aircraft would be the defining factor to Q from N.

Thanks guys! Looking forward to tail kit!