Two helpful building hints.

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GlenNJ
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First Name: Glen
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City or Town: Marmora
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Re: Two helpful building hints.

Post by GlenNJ »

I saw this tip somewhere (probably on this forum), and I decided to give it a try. Pulled rivets have a tendency to leave behind a rough "proud" rivet where the stem pulls through. I cut and shaped some scrap 16 gauge metal to make a rivet plate. This has drastically reduced the rough stem edge of the pulled rivet. I bent the metal and drilled a 5/64" hole in the short end. The long end is used as a finger hold. To use: slip the rivet stem through the plate hole. Insert the rivet in the hole to be riveted with the plate on top. Rivet with the chosen tool. Without the plate, I needed a dremel tool to knock the "proud stem" down. Now I can smooth the rivet top with some emery cloth and a scotch brite pad. This takes much less time.
Glen
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JimParker256
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Re: Two helpful building hints.

Post by JimParker256 »

That's a great idea! Thanks for sharing it with us!
Jim Parker
Rans S-6ES (Rotax 912ULS)
Panther / Cougar - someday?

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RonFranck
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Two helpful building hints.

Post by RonFranck »

I'm building my Panther with protruding head rivets rather than flush rivets. When using Harbor Freight's pneumatic rivet puller I was not impressed with the appearance of the finished rivet head.
IMG_0887.JPG
I decided the results were influenced by a small chamfer around the puller's die.
IMG_0890.JPG
I touched up the face of the die on my belt sander
IMG_0881.JPG
and the look of the finished rivet is now improved.
IMG_0886.JPG
After de-burring, polishing and priming I was looking for a suitable method of identifying my finished parts. Writing the part number on each part with a permanent marker was unacceptable. I now use these string price tags to identify each part.
IMG_0888.JPG
Unlike self-adhesive labels or masking tape the string tags leave no residue on the part.
I hope you find these hints helpful.
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