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Panther Builders Manual

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Countersinking Holes

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Countersinking is used when a flush or countersunk rivet is needed.  If the thickness of the metal is .040” or thicker then countersinking is used vs. dimpling (which is for under .040” of metal thickness).  A micro-stop countersink is recommended for this process.  Setting the countersink to the proper depth is a trial and error process, so the builder will need to test the depth with some scrap metal until the micro-stop countersink achieves the desired depth.  Once the desired depth is achieved engage the locking collar to set the depth.  When countersinking a block of wood should be used as a backing, with a hole drilled in the center to allow the countersink centering pin free range.

An instructional video on this process can be seen here:

Countersinking Holes